3d Imaging Software
3D imaging overview
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3D imaging is a process of creating the illusion of depth in an image, a process that can be traced back to the early 1500’s in Leonardo Da Vinci’s work. In regards to industrial applications, technological advancements and specialized inspection techniques have allowed users to obtain accurate and timeless 3D data on objects, by providing a 3D image for testing purposes.
What is 3D imaging?
3D imaging is a technique to develop or create the illusion of depth in an image. 3D imaging has become a very useful factor for industrial applications to assist in quality control processes.3D imaging is the process of manipulating 2D data into three dimensional format, creating the illusion of depth. Many different technologies are able to assist with this process, in order to develop a 3D rendering for inspection and testing purposes.
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Common types of industrial 3D imaging
3D Structured Light – Structured light is the process of using a focused white or colored light which is then picked up by a specialized camera and read into a program to capture external features of an object which is then turned into a polygon based surface.
3D laser imaging – also known as 3D laser scanning, 3D laser imaging is the process of capturing data using laser beams which are exposed to the surface of an object. The captured data develops a 3D rendering with the assistance of a software.
CT imaging – Computed Tomography (CT) imaging is a radiographic testing technique, utilizing an x-ray source to penetrate through materials and capturing 2D x-ray tomography slices at pre-determined increments for an object that is rotating 360 degrees. As the object rotates and 2D x-ray images are captured, a specialized software is used to reconstruct the 2D images and develop a 3D rendering of the object, which is available for further internal and external part analysis.
3D x-ray imaging – 3D x-ray is the process of capturing 2D x-ray images from different angles of an object, which can be used to reconstruct and create the illusion of depth. For the purpose of 3D x-ray, these 2D x-ray images are viewed and analyzed independently to focus on certain areas of an object.
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Applications
3D imaging has multiple uses for industrial applications, regardless of industry and type of part being inspected. The purpose of a 3D image is to provide users with a realistic replica of the object for quality control purposes. Some of the most common applications for 3D imaging across the aerospace, automotive and medical device industry include:
- Part to CAD comparison – test for consistency
- Internal part analysis
- Analyze fit & function of part
- Identify internal defects such as cracks or voids
Benefits
3D imaging allows users to replicate and analyze parts and objects in full 3D form. This opens up limitless opportunities for quality control measures and allows for an exceptional outlet for visualizing the object in digital form. The most common benefits 3D imaging offers include:
- Nondestructive 3D imaging techniques
- Fast and accurate part results
- Availability for extensive analysis
- Ensure part consistency and reliability
- Allows perspective on quality control
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Medical imaging has come a long way from the early days of CT scanners and mammography devices. With 3D medical imaging, healthcare professionals can now access new angles, resolutions and details that offer an all-around better understanding of the body part in question, all while cutting the dosage of radiation for patients.
“Modern radiology is completely dependent on 3D visualization,” says Dr. Frank Rybicki, professor and chair of the University of Ottawa’s radiology department and chief of medical imaging at The Ottawa Hospital. “It’s part of the culture of radiology at this point.”
In addition to volume, 3D medical imaging provides a clearer picture of blood vessels and crisper images of bones.
What’s made this possible is evolutions in networking, computer power and software, as well as a “thousand-fold increase in networking speed,” as the bandwidth available for the transmission of medical images has grown from 10 megabits per second to 10 gigabits per second. This is according to Gordon Harris, director of the 3D Imaging Service at Massachusetts General Hospital’s Department of Radiology, who started the hospital’s imaging program nearly 20 years ago.
“This increase in networking speed has enabled us to work with much larger data sets, to be able to download and move them,” Harris says. “This improved network speed allows client server- and cloud-hosted models to be available and for us to process cases for other hospitals and imaging centers.”
The Evolution and History of Medical Imaging
Over the last two decades, Harris has watched the number of 3D medical imaging cases grow from two cases per day in his first month to around 130 cases per day in 2018. When Harris began working with 3D imaging, scanners turned out much less data and only produced single-slice images. The result was lower-resolution images that included a lot of noise.
“The scanner technology has become much more advanced in being able to create data sets that can make far clearer 3D images with much higher resolution and less noise and artifacts,” Harris says. “The underlying technology has improved the 3D software in terms of its performance and capabilities.”
Medical imaging has advanced particularly when it comes to these slice counts, notes Kimberly Powell, vice president of healthcare at technology company Nvidia. Over the last decade, the company has worked with radiologists and medical equipment manufacturers to redesign the computing infrastructure found in medical imaging today, such as ultrasound, MRI and X-rays. In the early days of CT, radiologists would take anywhere between four and 16 slices in a sweep across the body. Now they can take images with hundreds or even thousands of slices in a single study.
“That slice count allows us to increase the resolution of the images that we're capturing and also more precisely represent the 3D model of the anatomy,” Powell says.
Medical imaging has yet to hit its peak, however. With more speed and power at the disposal of hospitals and radiologists, here are five types of medical imaging that are advancing with upgrades in 3D medical imaging:
5 Types of Medical Imaging Impacted by 3D Medical Visualization
1. Cinematic Rendering Offers a Clearer Picture of Complex Structures
As doctors seek to study complex regions of the body, such as the heart, a new technology known as cinematic rendering can help.
Developed by Dr. Eliot Fishman, director of diagnostic imaging and body CT and professor of radiology and radiology science at Johns Hopkins Medicine, the technology produces photorealistic images by merging 3D CT or 3D MRI scans with volumetric visualization as well as other computer-generated imagery technology. It aids doctors when diagnosing illnesses, navigating through surgery and planning treatment. Cinematic rendering allows healthcare professionals to see much more of the texture of the anatomy.
Much like how ray tracing makes a person’s skin look more real and porous in the movies, cinematic rendering provides a better look at the texture of tumors, which can provide more information for doctors to determine whether or not a tumor is cancerous.
“With those textures, the more accurately we can render and visualize them as humans — the texture of the anatomy or the tumor — I think the richer the information for doctors to interpret,” Powell says.
2. Tomosynthesis Improves Breast Cancer Detection
Breast imaging has advanced from traditional 2D mammography to 3D tomosynthesis (sometimes referred to as 3D mammography), which allows radiologists to capture images at multiple angles and display tissues at varying depths rather than a single set of images. It can allow radiologists to see things more clearly in a 3D data set, Harris notes.
“Tomosynthesis has been shown to improve the care for breast cancer detection and is more sensitive, particularly in patients at high risk or with dense breasts,” Harris explains. “It helps to differentiate things that might be misinterpreted that are potentially other artifacts. It's been a big improvement over 2D mammography.”
3. Artificial Intelligence Takes Medical Imaging to the Next Level
The last five years have brought significant advancements in imaging, thanks to the powerful combination of artificial intelligence and 3D medical imaging. At the GPU Technology Conference in March, Nvidia introduced Project Clara, a “virtual medical AI supercomputer” that offers accelerated computing capability and can handle 3D volumetric rendering, according to Powell.
AI could inject efficiency into medical imaging, particularly when it comes to detecting organs or anomalies. For example, by combining image visualization and AI, cardiologists can measure ejection fraction — the percentage of blood pumped through the heart each time it contracts — in a much shorter period of time without having to sort through massive data sets and examine the anatomy by sight.
“Oftentimes cardiologists and radiologists have experience, so they just notionally know what's going on, but AI is able to give an accurate, hard-number measurement to really increase the chances that the diagnosis is as good as it can be,” Powell says.
4. 3D Computing Tomography Angiography Maps Vascular Anomalies
At Massachusetts General Hospital, Harris is leading an effort in 3D computed tomography angiography (CTA), in which medical professionals can visualize arterial and venous vessels via a CT technique. Harris and his team use CTA to map stenoses, aneurysms, dissections and other vascular anomalies.
In conjunction with 3D imaging, medical professionals can get a better sense of what they’re viewing in anatomy and pathology, as well as any potential artifacts.
“Where CTA scans may have hundreds of cross-sectional images, our 3D technologists can succinctly summarize a small set of 3D images for the case so radiologists and referring physicians can read it efficiently without having to do all the processing themselves,” Harris says. “The radiologist can then focus on clinical work, research and teaching.”
Moreover, although MRIs and CT scans start out as 2D, they can be transformed into 3D through manipulation in 3D software, Harris explains. “It's not 3D by default, but you can take a stack of 2D data sets and manipulate it in 3D in a variety of different ways,” he says.
5. 3D Ultrasound Simplifies the Imaging Process
With 3D ultrasound, ultrasonographers use a probe to examine a patient’s anatomy. They capture 3D image sweeps in addition to key snapshots and send the images to a 3D workstation. A 3D ultrasound technologist then reviews the images and creates additional 3D views before they go to the radiologist.
“The technologist will see whether the sonographer has captured the entire anatomy with the scan, if there's poor image quality or if they have missed anything,” Harris says. “They can have the ultrasonographer update the scan if necessary.”
Prior to 3D ultrasound, radiologists would have to physically go to each scan and check the patient, because once the patient left, no additional images could be acquired. If there were later questions, the patient would be called back for rescanning, for which radiology wouldn’t be reimbursed, according to Harris.
In 2003, Harris and his team began using an attachment for the probe that takes a “smooth sweep of the anatomy” and reconstructs the information as a 3D data set.
“If there's something in the snapshots they don't see clearly, we can reconstruct additional views from the raw data without having to call the patient back,” Harris says. Not only does this process improve efficiency for radiologists, ultrasonographers and patients, it also introduces flexibility into the process, as ultrasound exams can now be acquired during off hours and at satellite imaging sites.
The Future of Medical Imaging: AI, Cloud and Beyond
While medical sensors have played a key role in imaging in the last two decades, future approaches will revolve around computation and more-intensive compute power. Computation and AI make image gathering more efficient and shorten image acquisition times. In addition, the field will likely see more cloud-hosted medical imaging data.
“We're seeing a lot more movement toward cloud-hosted applications and technology using compute servers and more-intensive compute power that can be hosted remotely,” Harris says, adding that he would like to see AI algorithms cut down imagine processing time as well.
“We're looking at trying to replace some of that time-intensive work with a better segmentation that will allow us to produce the results in less time,” Harris says. “We have some cases that take us one to two hours, and if we can cut that time in half using advanced algorithms, that would be really great.”
In addition, AI will help radiologists spot images they would not be able to see with the human eye.
“There's a tremendous amount of data in the images that is currently lost because the human eye can't process it,” Harris says. “With the help of AI, there's a tremendous amount of information that could be gleaned quantitatively from that data and presented to the radiologist and referring physicians to help with diagnosis and treatment planning.”
With technologies like 3D medical imaging and artificial intelligence at doctors’ disposal, Powell thinks medical professionals can become “superhuman.”
“It's a brand-new tool in their toolbox,” she says of 3D imaging. “It has some really incredible superpowers.”